Intellectualization Spread Rapidly On The South Guangdong Land, And Intelligent Robots Entered The Field Of Textile And So On.
In China, just as industrial pformation and upgrading, economic growth is looking for special nodes of new kinetic energy. This impulse is particularly prominent.
In July 20th this year, the State Council issued the "new generation of artificial intelligence development plan", and put forward a new generation of artificial intelligence "three steps" strategic plan. It clearly stated that by 2030, China will become the world's major AI innovation center, and the core industry of AI will exceed 1 trillion yuan, and the scale of related industries will exceed 10 trillion yuan.
Over the years, from the machine substitution to the unmanned factory to the independent development and mastery of the core technology of the machine tool production line, a number of new intelligent applications represented by the civilian UAV, driverless technology and fully automated machine tools have been concentrated in the Pearl River Delta, showing that the manufacturing industry in Guangdong is competing in the global intelligent manufacturing industry to the industry 4.
value chain
The upper end is getting closer.
Not long ago, the car industry's "hot wave" Tesla released a new model Model3.
Scrutinize this list of spare parts suppliers that bring global fans to the waist, and Dongguan enterprises, China and Thailand mold are on the list.
Reporters visited the Dongguan enterprise for this purpose.
At the Zhongtai mold Limited by Share Ltd workshop in Hengli Town, Dongguan, from the raw material processing to the finished product assembly, more than 150 robots completed almost all production work. This advanced unmanned factory opened up a new vision for the future manufacturing industry.
The breakthrough of Sino Thai mold is a typical silhouette of Dongguan factory pformation.
Two years ago, the first "no man's factory" had appeared in Dongguan.
In the grinding workshop of Dongguan Guangdong Chang Ying Precision Technology Co., Ltd., 650 workers were originally required to work. Because only 60 machine hands were added, only 60 workers were needed.
According to the introduction, the labor cost has been greatly reduced. The effect of machine replacement is also reflected in the improvement of work efficiency and the reduction of the defective rate of products.
"The industrial intelligence system has improved the efficiency by nearly 1 times. With the help of intelligent manufacturing upgrading, we also quickly established a competitive advantage in the industry."
The person in charge said.
Machine agent
Not only is the labor force reduced and quality and efficiency improved, it has stimulated the extensive demand for the application of robots and intelligent equipment industry, and forced the pformation of the real economy.
According to the person in charge of the Dongguan Municipal Bureau of information, relying on market attractiveness, Dongguan has successively butted with domestic industrial robots and intelligent equipment leading enterprises such as Dalian machine tool group and Shenyang machine tool group, and has also developed projects such as Ying Tuo technology, tuplstar, AI FA and so on, which have technological advantages and industrial scale. Enterprises that provide equipment and technology for precision manufacturing enterprises are becoming the backbone of supporting the accelerated development of the industry.
Dongguan Jinsheng precision is one of them.
This company mainly develops and produces precision structural parts in the field of consumer electronics, taking the floor of the first batch of intelligent manufacturing demonstration projects in 2015 by the Ministry of industry and information technology. In May 2015, Jinsheng precision bought 2 billion 400 million century machinery for the equipment manufacturing industry.
Cao Haojie, President of the office of the president, said that the next company will pform the intelligent equipment solutions provider and help the 3C industry colleagues to make intelligent pformation of the production line.
The emergence of intelligent manufacturing solution service providers makes manufacturing services provide new support for China's manufacturing upgrading.
Taking Dongguan as an example, according to the investigation of the service manufacturing industry in Dongguan's credit department, 26.4% of Dongguan's enterprises have tried to pform to the system integrator, 12.9% of the enterprises have begun to provide life cycle management services, and some advanced enterprises have begun to pform from product manufacturing as the core to product, service and whole industry chain service.
According to the data analysis of the relevant departments in Dongguan, the concrete results are embodied in the "three promotion" and "two drop": "one promotion" is to boost the investment growth of industrial technology pformation. In 2016, the investment in industrial technology pformation in the whole city was 33 billion 299 million yuan, an increase of 44% over the same period last year. "Two promotion" is to enhance the competitiveness of the industry, and the average labor productivity increased 2.1 times after the completion of the project.
Working accuracy
The production inspection links reduced the influence of human factors, and the pass rate of products increased from 87.4% to 92.2% on average.
"Two decline" is to reduce about 190000 people employed, the average cost of unit products dropped by 9.87%.
Once upon a time, Dongguan manufacturing industry, represented by OEM, enjoyed the trade and investment dividends brought about by the deepening of the global value chain, but in the value chain, it made a small profit and insufficient discourse power.
The highly developed path dependence in the global manufacturing chain makes it difficult to upgrade and upgrade the global value chain.
Today, the new trend of Dongguan mold machine tool equipment manufacturing industry is the typical epitome of China's manufacturing to the higher form.
The industrial revolution represented by "intellectualization" is deepening, and the United States, Germany and Japan have come to a new way in revitalizing the manufacturing industry.
They rely on scientific and technological innovation, take digitalization and intellectualization as the core, seize the commanding heights of international competition, enhance the core competitiveness of economic development, and seek the initiative of future development.
Industrial robot technology is a highly integrated embodiment of advanced automation technology in modern industry, and is an important equipment and means that can not be replaced in advanced manufacturing industry.
Made in China 2025, it is clear that promoting intelligent manufacturing is the main direction.
As a manufacturing city, the government has specially formulated the implementation document and gave a lot of preferential policies. Now, in a large number of factories in Guangdong, robots are becoming more and more popular.
Intellectualization has spread rapidly in the south of Guangdong Province. Intelligent robots have been widely used in automobile manufacturing, textile, food, precision instruments, military industry and other fields.
However, at the spring fair 2014, exhibitors were still talking about the possibility of "intelligent" production, and came to the spring fair in 2017, and innovation and intelligence have become the necessary standard for competitive exhibitors.
Liu Dihang, the director of Guangzhou's Huadu quadruple toy company who took part in the Canton Fair many times, counted out an account for the reporter: the packaging process of the enterprise needs 10 workers, with a monthly salary of more than 2000 yuan per person, including food, housing and social security. The labor cost of the process is more than 20 thousand yuan a month, with a total of nearly 250 thousand yuan a year. Besides, there are additional Factory benefits, subsidies, incentives and other expenses.
And a packaging machine only needs tens of thousands of yuan, two packaging machines can be equivalent to 10 people's work efficiency.
"Hiring two workers to manage machines is enough, counting machine consumption and electricity costs. Generally speaking, the first year is comparable to the cost of 10 people, but there is no cost to purchase machines later."
In the long run, the machine can save costs in the next year, and the cost can be recovered in two or three years. This is a very substantial change.
But he also said that toys are still labor-intensive industries. "Machine generation" can only start from packaging, and it is difficult to fully spread out from individual processes.
The experience of Guangzhou Huadu quadruple toy is very common.
The research report from the blue book of Guangzhou Academy of Social Sciences shows that the use of "machine generation" can generally recover costs in 3 years, while the lifetime of robots can reach 10 to 20 years.
The price of industrial robots ranges from tens of thousands of yuan to several million yuan, and the price of the spot welding robot system used by domestic automobile manufacturers is between 600 thousand -120 yuan.
An example of the investigation report is that the compressor of an electrical appliance manufacturer needs to invest 2 robots. The cost of the whole project pformation is about 1 million 420 thousand yuan (each set is about 710 thousand yuan). The annual operation and maintenance cost of each unit is about 20 thousand yuan, which can reduce about 5 employees (6 employees, and 1 control maintenance production lines). The labor cost is 60 thousand yuan per person per year. Each worker works for 8 hours per day. According to two shifts, the labor cost can be saved by =5 per person, 2, 60 thousand yuan / person =60 yuan per year.
The invisible hands of the government and the invisible hands of the market are competing with the manufacturers to join in the "intelligent" trend.
At the gold fair this year, a digital vending machine launched by Guangzhou radio and television Express (7.850, 0.02, 0.26%) financial electronic Limited by Share Ltd has attracted the attention of many visitors. Users can only buy a bottle of mineral water by pressing their fingers.
The finger vein recognition technology can be used in ATM self-service terminal identity authentication, and brings unmanned possibility to future finance. Banks use finger vein identification service, customers will not need ID cards, bank cards or even signatures, they can complete the banking services through the bank counters.
In Yunfu, in 2016, the first automatic production line of pig breeding equipment developed by the Guangdong nanmu machinery and Equipment Co., Ltd. and other companies was formally launched and put into operation. The whole production line was fully automated from material to finished product to achieve unmanned operation.
The traditional workshop which needs 130 people in the past needs only 12 people (mainly management and control, maintenance engineers).
This year, the company has introduced poultry breeding equipment automation workshop, will be unmanned to the end.
From Foshan to Guangzhou and Shenzhen, the "F5 future store", a 30 million A+ round of financing provided by Venture Capital Innovation workshop, has announced that more than 50 new stores will be launched this year, and the whole store intelligent unmanned operation will cost 150 thousand yuan per store opening.
In the grinding workshop of Dongguan Guangdong Chang Ying Precision Technology Co., Ltd., it originally needed 650 workers' working procedure, because only 60 machine hand joined, now only 60 workers are needed.
The compressor of an electrical appliance manufacturer is pformed into a machining line. It needs to invest 2 robots. The cost of the whole project pformation is about 1 million 420 thousand yuan (each set is about 710 thousand yuan). The annual operation and maintenance cost of each unit is about 20 thousand yuan, which can reduce about 5 employees (6 employees, who maintain 1 control maintenance production lines). The labor cost is 60 thousand yuan per person per year. Each worker works for 8 hours per day. According to two shifts, the labor cost can be saved by =5 per person, 2, 60 thousand yuan / person =60 yuan per year.
The packaging process of the enterprise requires 10 workers, with a monthly salary of more than 2000 yuan per person, including food, housing and social security. The manpower cost of the process is more than 20 thousand yuan a month, with a total of nearly 250 thousand yuan a year. Besides, there are additional Factory benefits, subsidies, incentives and other expenses.
And a packaging machine only needs tens of thousands of yuan, two packaging machines can be equivalent to 10 people's work efficiency.
Whether it is industrial 4 or the fourth industrial revolution or other concepts, it is simply a trend of intellectualization.
Industry, commerce and service industries can be intelligentized and take their own money by subway and ATM. In fact, in daily life, we have begun to enter unmanned service scenes.
The phenomenon of unmanned shops and unmanned factories is a very common phenomenon, so the discussion is so hot.
Behind it is the future trend of intelligence, networking, individualization, customization, and service. In this regard, my attitude is to embrace this trend in both arms.
Unmanned factories and unmanned shopping malls are not very strict concepts. They are an expression of images.
All values are created by human beings. In fact, a certain production link may be unmanned, but it also needs programming, management and other links. These links still need people to participate.
The reason for this trend is still the basic problem of Economics: human demand is unlimited, and resources are limited, specifically, economic, technological, security and environmental protection reasons.
In recent years, resources and prices have been rising, and labor resources are in short supply.
With the continuous development of Internet and intelligent technology, the integration and integration of technologies is mature enough to be applied to the market.
Furthermore, people's requirements for quality of life and working environment are partly handled by mechanical hands, which can be more environmentally friendly.
In fact, the worry of robbing workers by workers has already appeared in the first industrial revolution. In the past, the "sheep eating man" enclosure movement is an example.
Every industrial revolution will bring about such a problem, which will lead to such a painful period, but at the same time, it will inevitably create new economy, new format and new employment.
In addition, it does not mean that the new economic phenomenon will come out, the original economic phenomenon will die. The emergence of e-commerce has had an impact on the entity store, but there are also physical stores achieving great development through e-commerce, and e-commerce has also stimulated the consumption of the whole society.
Intelligent manufacturing is progress. In the throes of pains, the government, enterprises and society should take joint actions to shorten the labor pains and reduce the concussion, so that the whole society can share the benefits of economic development and technological progress.
With the development of Internet and AI technology, technological progress represented by unmanned shops and unmanned factories is indeed the trend of the times.
For example, the emergence of unmanned stores depends on the emergence of artificial intelligence, which is a change brought about by data technology and information technology.
Their emergence has a far-reaching impact on commercial retailing and manufacturing industry itself.
For example, in Dongguan, the development of manufacturing industry has led to the rapid development of Commerce and logistics. If unmanned factories and unmanned stores are really universal, the replacement of workers and salesmen will be a real problem.
However, the emergence of new business and new formats has created new demands for labor force, and the consumption level will also develop towards high-end, which will push local industries to upgrade.
What will the progress of technology bring? In the book "a brief history of the future", the author points out that great technological progress will subvert our work, leisure, education, health, culture and political system. A new class of useless classes may emerge in human society. They are economically useless, unemployed and unable to obtain employment. Social wealth can protect their lives.
For this fear, we should not treat it with "wolf" mentality, but actively respond to it.
For the coming of the era of artificial intelligence, the government, enterprises and society need to plan ahead. For example, how to pfer the replaced labor force, the government needs to plan ahead and cultivate it in a targeted way.
In the future, more industries may be challenged, accounting, lawyers and other industries may be unmanned trend, with established rules and industries that do not require too much creativity are easily replaced by unmanned ones.
But industries that need creativity, such as musicians and writers, are less worried about being replaced by robots.
Unmanned factories and intelligent factories may be more advantageous to robots in the future, but in the "creative factory", the role of human beings can not be replaced.
For Guangdong, Guangdong's economy is very open and inclusive. The manufacturing industry has a solid foundation, and its industry is complete. It is adjacent to the developed markets of Hong Kong and Macao. The manufacturing industry needs urgent demand for machine generations. Besides, Guangdong's culture encourages innovation. In the future, Guangdong will play an exemplary role in the whole country.
For more information, please pay attention to the world clothing shoes and hats and Internet cafes.
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