Loepfe'S Millmaster TOP System Makes Yarn Quality Control Simpler.

The quality control of yarns is very important for spinning mills, but it is a waste of manpower and material resources for experienced workers to operate. Especially with the increase of the number of different count yarns at the same time, the difficulty of this work is increasing. GRG Cotspin of India uses the unique functions of MillMaster Top system of Swiss Loepfe (Luo Fei) to meet these challenges.

GRG Cotspin is a India spinning factory. It mainly produces combed yarn, combed cotton yarn and Tencel TM blended yarn with a range of Ne 9 to Ne 30. The MillMaster Top monitoring system helps GRG Cotspin simplify the quality control process. In the winding workshop, 22 Schlafhorst AC6 thin connections are equipped with the YarnMaster Zenit+ electronic yarn clearer. Through the data collected by the electronic clearer, process improvement and real-time monitoring are carried out. When the process parameters change, the screen will pop up the window frame, display machine group or machine number, remind operators to pay attention. Abnormal change of process parameters can be corrected immediately and stop in time.

The system can also display related class reports, which contain all the information about the change of process settings. In addition, all the process parameters of the electronic yarn clearer are stored in the class report for future inspection. The process setting pattern of the electronic yarn clearer not only points out the technological parameters of the yarn that has been changed in the batch number, but also points out the difference between the actual settings and the preset values. Compared with the original process equipment, MillMaster TOP just needs to click on a few parameter settings. The new process settings will be copied to all the YarnMaster ZENIT+ electronic clearer produced in the same batch, and production can be continued immediately. Dilip Kulkami, vice president of GRG Cotspin, said that with the help of MillMaster TOP monitoring data filter, quality control personnel can analyze clearly the influence of the setting process of electronic clearer on yarn quality and winding machine output.

MillMaster Top system process diagram

　　 The MillMaster TOP online data management system monitors and analyzes quality data from Switzerland's electronic register. Advanced software can analyze the quality data of up to 7200 spindles and turn the data into visualization. The data management system has a comprehensive function and can automatically record all the winder data connected. The general layout of the machine shows the status of all winder. The MillMaster Top system provides a perfect solution for the winder with its advanced client server.